Struggling with warpage in injection molding? Our team at Plastic Molded Concepts can provide expert assistance. Contact us or request a quote today! If there is not enough injection pressure the plastic material will cool and solidify before the mold is properly packed. In plastic injection molding, gate design is critical to achieving molded part quality and productivity. Because gates are designed to allow melted plastic resins to move into the mold cavity, it’s imperative that gate material, size and location are optimized for structural, operational and aesthetic considerations.Material PMC specializes in solving complex molding issues. If you’re a plastic injection molder or a customer of a molder that’s producing defective parts, reach out to PMC to request our expertise. Whether you need plastic injection molding, overmolding, insert molding, product design assistance, troubleshooting assistance or a combination of services, we’re here to help. Request a quote today for your next project. Request a QuoteHave questions about our process?

When Was Plastic Injection Molding Invented

At PMC, we provide injection mold?design consultations?to correct any mold designs that you already have. Many times, customers come to us for guidance to finish the plastic part design to the point of manufacturability. There are many important factors to recognize during the mold design process in order to create high quality parts.? Warpage in injection molding is a common challenge faced by manufacturers. Warpage refers to the distortion or deformation of a molded plastic part, often caused during its cooling process in the injection molding cycle. This can cause parts to fold, bend, twist, or bow, leading to potential complications in final product assembly. Plastic Molded Concepts is a U.S based company that uniquely specializes in molding with engineered resins. We have been thriving in the plastic molding business for 45 years. We have the experience and certified in-house Master Molders, allowing us to take on projects of any complexity. If the operator opens the gate too soon and the product is ejected before the material incurred proper and even cooling time, the operator has shortened the process cycle. An inconsistent process cycle can lead to uncontrolled shrinkage rates, which then causes mold warping. In fact, this is more true now than ever before with advances in engineered resins making it possible for plastic to perform as well as (or even outperform!) metal in aspects like strength-to-weight and strength-to-stiffness ratios.

How To Make A Injection Mold In Solidworks

Aesthetics need to be addressed as part of the plastic injection molding design process. Below are some of the top questions to consider when dealing with aesthetics:What is the size and shape? Many plastic mold design projects have landed with us because others were not able to manufacture a product the way the customer had intended. At PMC, we make sure our employees have the best opportunities for personal and professional growth, as well as job security and financial motivation.OUR BENEFITSYOUR ADVANTAGESEmployee-First StructureEnsures you have the tools, skills & environment you need to be successfulUnique Training ProgramsAllows you to position yourself at the top of your fieldFinancial Bonus Opportunities for OperatorsIncreases your take-home payAbility to Work on Multiple Different ProjectsHelps you grow your skills & mitigates repetitivenessMultiple Shift AvailabilityAccommodates your lifestyle & shift preferencePaid Holidays, Vacation & Earned Time-OffEnjoy time with family & friends without the burden of lost wagesComprehensive Benefits Package (including, Medical, Dental, Vision, Life Insurance, 401K)Reduces out-of-pocket costs & adds security for you (and your family) Plastic Molded Concepts is a U.S based company that uniquely specializes in molding with engineered resins. We have been thriving in the plastic molding business for 45 years. We have the experience and certified in-house Master Molders, allowing us to take on projects of any complexity. In today’s fast-paced world there is an immense pressure on manufacturers to create a better, faster, stronger, cheaper product, and only those who are willing to adapt and innovate will survive.